Automatic Bottle Capping Machine – High-Speed, Precision Bottle Sealing

Automatic Bottle Capping Machine

In modern packaging lines, the capping stage is just as important as the filling process. A poorly sealed bottle can lead to leaks, contamination, and reduced shelf life, impacting product quality and brand reputation. At Abhisara International, our Automatic Bottle Capping Machines are engineered to provide fast, accurate, and secure sealing for a wide range of industries — from pharmaceuticals to food, beverages, cosmetics, and chemicals.

Built to meet Good Manufacturing Practices (GMP) standards, our machines combine stainless steel construction, high-end automation, and adjustable torque control to ensure every cap is applied firmly and consistently.


1. Why Choose an Automatic Bottle Capping Machine?

Manual capping is slow, inconsistent, and labor-intensive. An automatic bottle capping machine:

  • Increases productivity by capping hundreds of bottles per hour
  • Ensures consistent sealing torque for quality assurance
  • Improves hygiene by minimizing human contact with the product
  • Handles multiple cap sizes and bottle types with minimal changeover

2. Key Features

  • Total GMP-compliant design – hygienic stainless steel build
  • High-speed capping heads – for faster production rates
  • Adjustable torque control – prevents over-tightening or under-tightening
  • Automatic cap feeding system – ensures smooth operation without interruptions
  • Variable speed conveyor with AC frequency drive
  • Imported sensors for accurate bottle positioning
  • Quick changeover system – easy adjustment for different bottle and cap sizes
  • Low maintenance – robust design with minimal wear and tear

3. Technical Specifications

ParameterSpecification
MaterialStainless Steel
Capacity40–120 bottles per minute
Capping HeadsSingle / Multiple (customizable)
Cap TypeScrew, ROPP, Flip-top, Snap-fit
Bottle Diameter25–100 mm
Bottle Height50–300 mm
Power SourceElectric
Voltage230 V / 50 Hz
Automation GradeAutomatic
DriveAC Motor with Variable Frequency Drive
Safety FeatureNo Bottle – No Cap system

4. How It Works – Step-by-Step Process

  1. Bottle Feeding: Bottles enter the conveyor from the filling machine.
  2. Cap Feeding: Caps are automatically fed from the hopper to the chute.
  3. Bottle Positioning: Sensors align bottles precisely under the capping head.
  4. Cap Placement: The capping head picks and places the cap onto the bottle.
  5. Torque Application: The head tightens the cap to the pre-set torque.
  6. Bottle Discharge: Sealed bottles move to the labeling or packing section.

5. Applications Across Industries

  • Pharmaceuticals: Syrups, tablets in bottles, capsules
  • Food & Beverages: Water, juice, sauces, condiments
  • Cosmetics: Shampoo, lotion, cream bottles
  • Chemicals: Detergents, cleaning liquids, industrial chemicals

6. Advantages of Abhisara International’s Capping Machines

  • Higher throughput – Meets large-scale production demands
  • Consistency – Every cap applied with exact torque
  • Versatility – Works with plastic, glass, PET bottles
  • Operator-friendly design – Easy to operate and clean
  • Global export quality – Meets international standards

7. Maintenance Tips

  • Regularly clean the cap feeding chute and capping heads
  • Lubricate moving components as per schedule
  • Check and adjust torque settings periodically
  • Keep sensors dust-free for accurate detection

8. Why Partner with Abhisara International?

With years of expertise in filling and packaging machinery manufacturing, we deliver reliable, durable, and efficient capping solutions for global clients. Our focus is on:

  • Custom machine configurations
  • Competitive pricing without compromising quality
  • Strong after-sales support

9. FAQs

Q1: Can this machine handle multiple cap sizes?
Yes, with quick changeover parts, you can switch cap sizes easily.

Q2: Is it compatible with both plastic and glass bottles?
Absolutely — our machine handles PET, HDPE, and glass bottles.

Q3: Can I integrate it into my existing production line?
Yes, it’s designed for seamless integration with filling and labeling machines.


10. Contact Us Today

Boost your packaging efficiency with Abhisara International’s Automatic Bottle Capping Machine — the perfect blend of speed, accuracy, and durability.

📞 Mobile: +91-9510499771
📧 Email: info@abhisarainternational.com
🌐 Website: www.abhisarainternational.com