Woven Sack Machine – Abhisara International
Woven Sack Machine
System Components:
- Extrusion Unit
- Description: High-capacity unit for producing woven fabric from polymer resins.
- Function: Extrudes and weaves plastic threads into a fabric used for sack production.
- Weaving Loom
- Description: Advanced loom designed to weave extruded fabric into sack material.
- Function: Interlaces threads to create strong, durable woven fabric for sacks.
- Cutting and Sealing Unit
- Description: Mechanism for cutting woven fabric into sack panels and sealing the edges.
- Function: Ensures precise size and sealing for durable, functional sacks.
- Sack Formation Station
- Description: Assembly area where cut fabric panels are sewn or sealed into final sack shapes.
- Function: Completes the formation of sacks, including handles and closures if required.
- Printing and Labeling Unit
- Description: Unit for printing logos, product information, and other labels on the sacks.
- Function: Applies branding and identification marks to the sacks.
- Inspection and Quality Control
- Description: Station for inspecting sacks for defects and ensuring quality standards.
- Function: Checks for consistency, strength, and overall quality of the final product.
- Control Panel
- Description: Centralized interface for managing machine operations and settings.
- Function: Provides real-time monitoring and control over the entire production process.
Operation Process:
- Fabric Extrusion
- Process: Polymer resins are heated and extruded into plastic threads.
- Outcome: Threads are woven into fabric using the weaving loom.
- Weaving
- Process: Fabric threads are woven into a strong, durable material using the loom.
- Outcome: The woven fabric is ready for cutting and assembly.
- Cutting and Sealing
- Process: The woven fabric is cut into panels and edges are sealed.
- Outcome: Panels are prepared for sack formation.
- Sack Formation
- Process: Fabric panels are sewn or sealed to form the final sack shape.
- Outcome: Completed sacks, including any handles or closures, are produced.
- Printing and Labeling
- Process: Logos and product information are printed on the sacks.
- Outcome: Sacks are branded and ready for distribution.
- Inspection and Quality Control
- Process: Sacks are inspected for defects and quality standards.
- Outcome: Ensures that all sacks meet required specifications and are free of defects.
Features:
- High-Capacity Extrusion Unit: Produces large volumes of woven fabric efficiently.
- Advanced Weaving Loom: Creates strong, durable fabric suitable for heavy-duty sacks.
- Precision Cutting and Sealing: Ensures accurate size and reliable sealing of fabric panels.
- Versatile Sack Formation: Capable of producing various sack sizes and designs.
- Integrated Printing and Labeling: Applies branding and product information directly onto the sacks.
- Robust Quality Control: Comprehensive inspection to ensure high-quality output.
Benefits of Using the Woven Sack Machine:
- Efficient Production: Streamlined process from extrusion to final sack formation.
- High Durability: Produces strong, long-lasting sacks suitable for various applications.
- Customizable Design: Capable of producing sacks in different sizes, designs, and with various features.
- Enhanced Quality Control: Ensures that every sack meets high-quality standards and specifications.
- Reduced Labor Costs: Automation reduces the need for manual handling and increases production efficiency.
Specifications:
- Extrusion Capacity: Customizable based on production requirements.
- Weaving Loom Size: Adjustable to accommodate various fabric widths and sack sizes.
- Cutting and Sealing Precision: Accurate to ensure consistent sack dimensions.
- Printing Capabilities: Supports various printing techniques and label formats.
- Control Panel Features: Includes real-time monitoring, system status, and adjustment options.
- Customizable Specifications: Machine specifications can be tailored to meet specific customer needs.
How It Works:
- Extrusion: Polymer resins are transformed into threads and woven into fabric.
- Weaving: Fabric is created and prepared for cutting.
- Cutting and Sealing: Fabric is cut into panels and sealed.
- Sack Formation: Panels are assembled into final sack shapes.
- Printing and Inspection: Sacks are branded and inspected for quality.
Abhisara International’s Woven Sack Machine provides a comprehensive solution for efficient and high-quality sack production, offering versatility and durability for various industrial applications.