Rotary Tablet Press Machine

Rotary Tablet Press Machine – Abhisara International

System Components:

  1. Feeding Hopper
    • Description: Large-capacity hopper for holding the powder or granules to be compressed into tablets.
    • Function: Ensures a consistent and regulated flow of material into the tablet press system.
  2. Rotary Tablet Press Unit
    • Description: Central unit with rotating tooling for compressing powder into tablets.
    • Function: Compresses the material into tablet form with high precision and efficiency.
  3. Tablet Compression Stations
    • Description: Multiple stations with punches and dies that form the tablets.
    • Function: Each station compresses a specific amount of material into a tablet shape.
  4. Punches and Dies
    • Description: Precision components that shape and compress the tablet material.
    • Function: Ensures the production of tablets with uniform size and quality.
  5. Control Panel
    • Description: User-friendly interface for managing and monitoring the tablet pressing process.
    • Function: Allows operators to set parameters such as tablet size, weight, and production speed.
  6. Material Feeding System
    • Description: Automated system that transfers material from the hopper to the compression stations.
    • Function: Provides a steady and controlled flow of material for tablet production.
  7. Tablet Ejection System
    • Description: Mechanism for ejecting completed tablets from the press.
    • Function: Ensures efficient removal of tablets and prevents damage during ejection.
  8. Dust Collection System
    • Description: Integrated system to collect dust and fine particles generated during tablet pressing.
    • Function: Maintains a clean working environment and prevents material loss.
  9. Safety Features
    • Description: Includes emergency stop buttons, safety guards, and overload protection.
    • Function: Ensures the safety of operators and the machine during operation.

Operation Process:

  1. Loading
    • Process: Powder or granules are loaded into the feeding hopper.
    • Outcome: Material is ready for compression into tablets.
  2. Feeding
    • Process: Material is transferred from the hopper to the compression stations via the material feeding system.
    • Outcome: Material is evenly distributed to each compression station.
  3. Compression
    • Process: The rotary tablet press unit compresses the material into tablets at each compression station using punches and dies.
    • Outcome: Tablets are formed with uniform size and weight.
  4. Ejection
    • Process: Completed tablets are ejected from the press by the tablet ejection system.
    • Outcome: Tablets are collected and ready for further processing or packaging.
  5. Dust Collection
    • Process: Dust and fine particles generated during compression are collected by the dust collection system.
    • Outcome: Maintains a clean working environment and minimizes material loss.
  6. Inspection and Quality Control
    • Process: Tablets are inspected for size, weight, and quality.
    • Outcome: Ensures that the tablet pressing process meets desired quality standards.

Features:

  • High-Efficiency Rotary Press: Provides continuous and efficient tablet production with multiple compression stations.
  • Precision Punches and Dies: Ensures uniform size and quality of tablets.
  • Automated Material Feeding System: Delivers a steady flow of material for consistent tablet production.
  • User-Friendly Control Panel: Allows easy monitoring and adjustment of pressing parameters.
  • Dust Collection System: Keeps the working environment clean and minimizes material loss.
  • Robust Construction: Durable design for long-lasting and reliable performance.
  • Versatile Tablet Production: Capable of producing various tablet sizes and shapes with customizable punches and dies.

Benefits of Using the Rotary Tablet Press Machine:

  • Improved Production Efficiency: Continuously produces tablets with high precision and speed.
  • Consistent Tablet Quality: Ensures uniform size, weight, and quality of tablets.
  • Reduced Material Waste: Minimizes dust and fine particle loss with an effective dust collection system.
  • Increased Productivity: Automates the tablet pressing process, reducing manual labor and time.
  • Flexible Operation: Capable of producing different tablet sizes and shapes with adjustable settings.
  • Enhanced Safety: Advanced safety features protect operators and equipment.

Specifications:

  • Tablet Production Capacity: Adjustable based on production requirements and tablet specifications.
  • Compression Force: Customizable to handle different tablet hardness and material types.
  • Punch and Die Sizes: Interchangeable to produce various tablet sizes and shapes.
  • Control Panel Features: Real-time data display, system status, and adjustable pressing parameters.
  • Safety Features: Equipped with safety guards and emergency stop buttons.
  • Customizable Specifications: Machine specifications can be tailored to meet specific customer needs.

How It Works:

  • Loading: Powder or granules are loaded into the feeding hopper.
  • Feeding: Material is transferred to the compression stations.
  • Compression: Rotary press unit compresses material into tablets using punches and dies.
  • Ejection: Completed tablets are ejected and collected.
  • Dust Collection: Dust and fine particles are collected to maintain a clean environment.
  • Inspection: Tablets are inspected to ensure quality and consistency.

Abhisara International’s Rotary Tablet Press Machine offers a robust and efficient solution for high-precision tablet production, enhancing productivity and ensuring consistent quality in pharmaceutical packaging and food processing packaging machinery operations. Built to meet global packaging standards, this machine is part of our advanced industrial packaging equipment range, designed for reliability and long-term performance.