Tablet Filling Machine – Abhisara International
Tablet Filling Machine
System Components:
- Feeding System
- Description: Mechanism for loading empty tablets or capsules into the filling machine.
- Function: Ensures a consistent and controlled flow of tablets or capsules for filling.
- Filling Unit
- Description: Core component where tablets or capsules are filled with the desired product.
- Function: Accurately dispenses the filling material into each tablet or capsule.
- Dosage Control System
- Description: System for measuring and controlling the amount of filling material.
- Function: Ensures precise and consistent dosage of the filling material.
- Tablet or Capsule Conveyor
- Description: Conveyor system for transporting tablets or capsules through the filling process.
- Function: Moves tablets or capsules from the feeding system to the filling unit and beyond.
- Filling Mechanism
- Description: Automated system for dispensing filling material into tablets or capsules.
- Function: Provides accurate and controlled filling to achieve the desired product quantity.
- Control Panel
- Description: User-friendly interface for managing and monitoring the filling process.
- Function: Allows operators to set parameters such as filling speed, dosage, and conveyor speed.
- Inspection System
- Description: Integrated system for inspecting the quality and accuracy of filled tablets or capsules.
- Function: Ensures that tablets or capsules meet the required specifications and are free from defects.
- Reject Mechanism
- Description: System for removing defective or improperly filled tablets or capsules.
- Function: Ensures that only properly filled products proceed to the next stage.
- Collection System
- Description: Mechanism for collecting and sorting filled tablets or capsules.
- Function: Organizes and prepares filled products for packaging or further processing.
- Cleaning System
- Description: System for cleaning the machine and removing any residual filling material.
- Function: Maintains hygiene and ensures the machine operates efficiently.
- Safety Features
- Description: Includes emergency stop buttons, safety guards, and overload protection.
- Function: Ensures the safety of operators and the machine during operation.
Operation Process:
- Loading
- Process: Empty tablets or capsules are loaded into the feeding system.
- Outcome: Tablets or capsules are prepared for filling.
- Feeding and Transport
- Process: Tablets or capsules are moved to the filling unit via the conveyor system.
- Outcome: Tablets or capsules are positioned for filling.
- Filling
- Process: The filling mechanism dispenses the desired product into each tablet or capsule.
- Outcome: Tablets or capsules are filled with the correct amount of material.
- Inspection
- Process: The inspection system checks the quality and accuracy of filled tablets or capsules.
- Outcome: Identifies and removes any defective or improperly filled products.
- Rejection (If Required)
- Process: Defective or improperly filled tablets or capsules are removed by the reject mechanism.
- Outcome: Only high-quality filled products proceed to the next stage.
- Collection
- Process: Filled tablets or capsules are collected and sorted by the collection system.
- Outcome: Products are organized and prepared for packaging or further processing.
- Cleaning
- Process: The cleaning system removes any residual filling material from the machine.
- Outcome: Ensures the machine remains hygienic and operational.
Features:
- Precise Filling Unit: Provides accurate filling of tablets or capsules with customizable dosage settings.
- Efficient Feeding System: Ensures a steady and controlled flow of tablets or capsules into the machine.
- Advanced Dosage Control: Ensures precise and consistent dosage of filling material.
- User-Friendly Control Panel: Facilitates easy management of filling parameters and production speed.
- Inspection System: Ensures filled tablets or capsules meet quality standards and specifications.
- Robust Construction: Durable design for long-lasting and reliable performance.
- Cleaning System: Maintains machine hygiene and efficiency.
- Safety Features: Includes safety guards and emergency stop buttons to protect operators.
Benefits of Using the Tablet Filling Machine:
- Enhanced Precision: Provides accurate filling of tablets or capsules, meeting specific dosage requirements.
- Increased Efficiency: Automates the filling process, reducing manual labor and time.
- Consistent Quality: Delivers uniform filling results with minimal defects.
- Flexible Operation: Capable of handling various tablet and capsule sizes with adjustable settings.
- Efficient Handling: Streamlines the filling process from feeding to collection.
- Improved Hygiene: Equipped with a cleaning system to maintain machine hygiene and operational efficiency.
Specifications:
- Filling Capacity: Adjustable based on production requirements.
- Tablet or Capsule Size: Customizable to accommodate different sizes and types.
- Dosage Control: Adjustable dosage settings for precise filling.
- Production Speed: Adjustable to meet varying production needs.
- Control Panel Features: Real-time data display, system status, and adjustable filling parameters.
- Inspection System: Equipped to check for defects and ensure quality.
- Customizable Specifications: Machine specifications can be tailored to meet specific customer needs.
How It Works:
- Loading: Empty tablets or capsules are loaded into the machine.
- Feeding and Transport: Tablets or capsules are transported to the filling unit.
- Filling: Desired product is dispensed into each tablet or capsule.
- Inspection: Filled tablets or capsules are inspected for quality and accuracy.
- Collection: Finished products are collected and prepared for packaging or further processing.
- Cleaning: Machine is cleaned to remove any residual filling material.
Abhisara International’s Tablet Filling Machine provides a reliable and efficient solution for tablet and capsule filling, enhancing productivity and ensuring high-quality results.