Fabric Dipping Tank

Fabric Dipping Tank – Abhisara International

Fabric Dipping Tank System

System Components:

  1. Dipping Tank
    • Designed to immerse fabric in various treatment solutions.
    • Constructed from corrosion-resistant materials for durability.
  2. Roller System
    • Ensures smooth fabric movement through the tank.
    • Adjustable to accommodate different fabric widths and thicknesses.
  3. Tension Controller
    • Monitors and maintains consistent tension on the fabric.
    • Ensures uniform treatment and prevents fabric deformation.
  4. Solution Circulation System
    • Keeps treatment solutions in motion for uniform application.
    • Includes pumps and filters to maintain solution quality.
  5. Temperature Control Unit
    • Regulates the temperature of the treatment solution.
    • Ensures optimal conditions for fabric treatment.
  6. Proximity Sensor and Sensor Collar
    • Monitors fabric position and movement within the tank.
    • Provides real-time data to the tension controller for precise adjustments.

Operation Process:

  1. Fabric Immersion
    • Fabric is fed into the dipping tank and fully immersed in the treatment solution.
    • Roller system guides fabric smoothly through the tank.
  2. Solution Circulation
    • Circulation system keeps the treatment solution in motion.
    • Ensures even distribution of the solution on the fabric.
  3. Tension Monitoring
    • Proximity sensor detects fabric movement and position.
    • Tension controller adjusts fabric tension to maintain consistency.
  4. Temperature Regulation
    • Temperature control unit keeps the solution at the required temperature.
    • Ensures optimal treatment conditions for the fabric.

Features:

  • Corrosion-Resistant Construction: Ensures long-lasting durability and reliability.
  • Adjustable Roller System: Accommodates various fabric widths and thicknesses.
  • Consistent Solution Circulation: Maintains uniform application of treatment solutions.
  • Precise Temperature Control: Regulates solution temperature for optimal fabric treatment.
  • Proportional Tension Adjustment: Automatically adjusts fabric tension for consistent treatment.

Benefits of Using the Fabric Dipping Tank:

  • Uniform Fabric Treatment: Ensures even application of treatment solutions across the fabric.
  • Optimal Treatment Conditions: Maintains ideal temperature and tension for best results.
  • Enhanced Fabric Quality: Improves treatment effectiveness, enhancing fabric properties.
  • Reduced Manual Intervention: Automatic tension and temperature control simplify operation.

Specifications:

  • Tank Capacity: Customizable based on customer requirements.
  • Maximum Fabric Width: 100 inches (2540 mm)
  • Temperature Range: Adjustable from ambient to 200°F (93°C)
  • Pneumatic Requirements: 75 PSI (7 kPa)
  • Customizable Specifications: System specifications can be tailored to meet customer-specific needs.

How It Works:

  • Tension Measurement: The ATC (Automatic Tension Control) sensor unit continuously measures fabric tension within the dipping tank.
  • Signal Processing: The ATC operator unit receives tension data and adjusts the motor and gearbox accordingly.
  • Solution and Temperature Control: The solution circulation and temperature control units ensure uniform and optimal treatment conditions.

Abhisara International’s Fabric Dipping Tank System provides efficient and consistent fabric treatment, enhancing product quality and reducing the need for manual intervention in various textile manufacturing processes.