Rotary Tablet Press Machine

Rotary Tablet Press Machine – Abhisara International

System Components:

  1. Feeding Hopper
    • Description: Large-capacity hopper for holding the powder or granules to be compressed into tablets.
    • Function: Ensures a consistent and regulated flow of material into the tablet press system.
  2. Rotary Tablet Press Unit
    • Description: Central unit with rotating tooling for compressing powder into tablets.
    • Function: Compresses the material into tablet form with high precision and efficiency.
  3. Tablet Compression Stations
    • Description: Multiple stations with punches and dies that form the tablets.
    • Function: Each station compresses a specific amount of material into a tablet shape.
  4. Punches and Dies
    • Description: Precision components that shape and compress the tablet material.
    • Function: Ensures the production of tablets with uniform size and quality.
  5. Control Panel
    • Description: User-friendly interface for managing and monitoring the tablet pressing process.
    • Function: Allows operators to set parameters such as tablet size, weight, and production speed.
  6. Material Feeding System
    • Description: Automated system that transfers material from the hopper to the compression stations.
    • Function: Provides a steady and controlled flow of material for tablet production.
  7. Tablet Ejection System
    • Description: Mechanism for ejecting completed tablets from the press.
    • Function: Ensures efficient removal of tablets and prevents damage during ejection.
  8. Dust Collection System
    • Description: Integrated system to collect dust and fine particles generated during tablet pressing.
    • Function: Maintains a clean working environment and prevents material loss.
  9. Safety Features
    • Description: Includes emergency stop buttons, safety guards, and overload protection.
    • Function: Ensures the safety of operators and the machine during operation.

Operation Process:

  1. Loading
    • Process: Powder or granules are loaded into the feeding hopper.
    • Outcome: Material is ready for compression into tablets.
  2. Feeding
    • Process: Material is transferred from the hopper to the compression stations via the material feeding system.
    • Outcome: Material is evenly distributed to each compression station.
  3. Compression
    • Process: The rotary tablet press unit compresses the material into tablets at each compression station using punches and dies.
    • Outcome: Tablets are formed with uniform size and weight.
  4. Ejection
    • Process: Completed tablets are ejected from the press by the tablet ejection system.
    • Outcome: Tablets are collected and ready for further processing or packaging.
  5. Dust Collection
    • Process: Dust and fine particles generated during compression are collected by the dust collection system.
    • Outcome: Maintains a clean working environment and minimizes material loss.
  6. Inspection and Quality Control
    • Process: Tablets are inspected for size, weight, and quality.
    • Outcome: Ensures that the tablet pressing process meets desired quality standards.

Features:

  • High-Efficiency Rotary Press: Provides continuous and efficient tablet production with multiple compression stations.
  • Precision Punches and Dies: Ensures uniform size and quality of tablets.
  • Automated Material Feeding System: Delivers a steady flow of material for consistent tablet production.
  • User-Friendly Control Panel: Allows easy monitoring and adjustment of pressing parameters.
  • Dust Collection System: Keeps the working environment clean and minimizes material loss.
  • Robust Construction: Durable design for long-lasting and reliable performance.
  • Versatile Tablet Production: Capable of producing various tablet sizes and shapes with customizable punches and dies.

Benefits of Using the Rotary Tablet Press Machine:

  • Improved Production Efficiency: Continuously produces tablets with high precision and speed.
  • Consistent Tablet Quality: Ensures uniform size, weight, and quality of tablets.
  • Reduced Material Waste: Minimizes dust and fine particle loss with an effective dust collection system.
  • Increased Productivity: Automates the tablet pressing process, reducing manual labor and time.
  • Flexible Operation: Capable of producing different tablet sizes and shapes with adjustable settings.
  • Enhanced Safety: Advanced safety features protect operators and equipment.

Specifications:

  • Tablet Production Capacity: Adjustable based on production requirements and tablet specifications.
  • Compression Force: Customizable to handle different tablet hardness and material types.
  • Punch and Die Sizes: Interchangeable to produce various tablet sizes and shapes.
  • Control Panel Features: Real-time data display, system status, and adjustable pressing parameters.
  • Safety Features: Equipped with safety guards and emergency stop buttons.
  • Customizable Specifications: Machine specifications can be tailored to meet specific customer needs.

How It Works:

  • Loading: Powder or granules are loaded into the feeding hopper.
  • Feeding: Material is transferred to the compression stations.
  • Compression: Rotary press unit compresses material into tablets using punches and dies.
  • Ejection: Completed tablets are ejected and collected.
  • Dust Collection: Dust and fine particles are collected to maintain a clean environment.
  • Inspection: Tablets are inspected to ensure quality and consistency.

Abhisara International’s Rotary Tablet Press Machine offers a robust and efficient solution for high-precision tablet production, enhancing productivity, and ensuring consistent quality in pharmaceutical and food processing operations.