Tablet Counting Machine

Tablet Counting Machine – Abhisara International

Tablet Counting Machine

System Components:

  1. Feeding Hopper
    • Description: Large-capacity hopper for holding tablets or capsules to be counted.
    • Function: Ensures a continuous and regulated flow of tablets into the counting system.
  2. Vibrating Conveyor
    • Description: Conveyor equipped with vibration mechanisms to orient tablets for accurate counting.
    • Function: Provides a consistent flow of tablets and aligns them for precise counting.
  3. Counting Sensors
    • Description: Optical or infrared sensors that detect and count each tablet as it passes through the system.
    • Function: Ensures accurate counting of tablets with minimal error.
  4. Counting Mechanism
    • Description: High-precision counting system that aggregates the number of tablets.
    • Function: Accurately counts tablets based on sensor input and settings.
  5. Control Panel
    • Description: User-friendly interface for managing and monitoring the counting process.
    • Function: Allows operators to set counting parameters, batch sizes, and monitor system status.
  6. Discharge System
    • Description: Automated system for discharging counted tablets into containers or packaging.
    • Function: Ensures efficient transfer of counted tablets into designated receptacles.
  7. Reject Mechanism (Optional)
    • Description: System for rejecting any tablets that do not meet quality or count specifications.
    • Function: Ensures only accurate and high-quality tablets are counted and packaged.
  8. Cleaning System
    • Description: Integrated system for cleaning the counting mechanisms and hopper.
    • Function: Maintains hygiene and prevents cross-contamination between different batches.
  9. Safety Features
    • Description: Includes emergency stop buttons, safety guards, and overload protection.
    • Function: Ensures the safety of operators and the machine during operation.

Operation Process:

  1. Loading
    • Process: Tablets are loaded into the feeding hopper.
    • Outcome: Tablets are ready for counting.
  2. Feeding and Orientation
    • Process: Tablets are transferred onto the vibrating conveyor, which aligns them for accurate counting.
    • Outcome: Tablets are oriented correctly for counting by the sensors.
  3. Counting
    • Process: Counting sensors detect and count each tablet as it passes through the system.
    • Outcome: Tablets are accurately counted based on sensor input.
  4. Discharge
    • Process: Counted tablets are discharged into containers or packaging.
    • Outcome: Tablets are efficiently transferred to their final packaging or storage.
  5. Rejecting (Optional)
    • Process: Tablets that do not meet specifications are rejected by the reject mechanism.
    • Outcome: Ensures only accurate and high-quality tablets are counted and packaged.
  6. Cleaning
    • Process: The cleaning system is used to clean the counting mechanisms and hopper.
    • Outcome: Maintains cleanliness and prevents cross-contamination.
  7. Inspection and Quality Control
    • Process: Tablets and the counting process are inspected for accuracy and quality.
    • Outcome: Ensures that the tablet counting process meets desired quality standards.

Features:

  • High-Precision Counting Sensors: Provides accurate and reliable counting of tablets.
  • Automated Discharge System: Ensures efficient transfer of counted tablets into containers or packaging.
  • User-Friendly Control Panel: Allows easy monitoring and adjustment of counting parameters.
  • Vibrating Conveyor: Aligns tablets for precise counting and minimizes jams.
  • Reject Mechanism (Optional): Removes non-conforming tablets to ensure quality.
  • Robust Construction: Durable design for long-lasting and reliable performance.
  • Flexible Counting Capabilities: Can handle various tablet sizes and shapes with adjustable settings.

Benefits of Using the Tablet Counting Machine:

  • Improved Counting Accuracy: Ensures precise counting of tablets with minimal error.
  • Increased Productivity: Automates the counting process, reducing manual labor and time.
  • Consistent Quality: Delivers uniform and reliable counting results.
  • Reduced Waste: Minimizes errors and rejects non-conforming tablets to maintain quality.
  • Flexible Operation: Capable of counting different tablet sizes and shapes with adjustable settings.
  • Enhanced Safety: Advanced safety features protect operators and equipment.

Specifications:

  • Counting Capacity: Adjustable based on production requirements and tablet specifications.
  • Sensor Type: Optical or infrared sensors for accurate detection and counting.
  • Discharge System: Automated system for efficient transfer of counted tablets.
  • Control Panel Features: Real-time data display, system status, and adjustable counting parameters.
  • Safety Features: Equipped with safety guards and emergency stop buttons.
  • Customizable Specifications: Machine specifications can be tailored to meet specific customer needs.

How It Works:

  • Loading: Tablets are loaded into the feeding hopper.
  • Feeding and Orientation: Tablets are transferred and aligned on the vibrating conveyor.
  • Counting: Sensors detect and count each tablet as it passes through the system.
  • Discharge: Counted tablets are discharged into containers or packaging.
  • Rejecting (Optional): Non-conforming tablets are rejected.
  • Cleaning: The system is cleaned to maintain hygiene and prevent cross-contamination.
  • Inspection: Tablets and the counting process are inspected for accuracy and quality.

Abhisara International’s Tablet Counting Machine offers a robust and efficient solution for accurately counting tablets, enhancing productivity, and ensuring consistent quality in pharmaceutical and food processing operations.