Two Stage Unwinder

Product Description:

The Two Stage Unwinder from Abhisara International is a robust and efficient solution designed for the continuous and precise unwinding of material rolls in various industrial processes. This machine is ideal for applications requiring high-speed unwinding, ensuring smooth operation and minimal downtime.

Key Features:
  1. Dual-Stage Design:
    • Description: Incorporates two unwinding stages for seamless roll transitions.
    • Function: Ensures continuous operation by allowing for roll changes without stopping the process.
  2. Tension Control System:
    • Description: Equipped with an advanced tension control mechanism.
    • Function: Maintains consistent tension throughout the unwinding process, preventing material deformation and ensuring high-quality output.
  3. Automatic Splicing:
    • Description: Features an automatic splicing unit.
    • Function: Enables automatic joining of the end of one roll to the beginning of another, facilitating uninterrupted production.
  4. Adjustable Speed:
    • Description: Offers variable speed control.
    • Function: Allows operators to adjust the unwinding speed to match the requirements of different materials and processes.
  5. Robust Construction:
    • Description: Built from high-quality materials for durability and longevity.
    • Function: Ensures reliable performance in demanding industrial environments.
  6. User-Friendly Interface:
    • Description: Features an intuitive control panel with digital displays.
    • Function: Simplifies operation and monitoring, enabling easy adjustments and real-time tracking of the unwinding process.
  7. Safety Features:
    • Description: Includes safety guards, emergency stop buttons, and overload protection.
    • Function: Ensures safe operation and protects operators from potential hazards.
Applications:
  1. Printing Industry:
    • Description: Used for unwinding paper rolls in printing presses.
    • Function: Ensures continuous feed of paper for high-speed printing operations.
  2. Packaging Industry:
    • Description: Applied in packaging lines for unwinding materials like plastic films and foils.
    • Function: Facilitates efficient packaging processes by providing a steady supply of material.
  3. Textile Industry:
    • Description: Utilized for unwinding fabric rolls in textile manufacturing.
    • Function: Maintains consistent tension and alignment for high-quality textile production.
  4. Coating and Laminating:
    • Description: Suitable for unwinding materials in coating and laminating processes.
    • Function: Ensures smooth and uniform application of coatings and laminates.
Benefits:
  • Continuous Operation: Dual-stage design and automatic splicing enable uninterrupted production.
  • Consistent Quality: Advanced tension control maintains material integrity and quality.
  • Versatility: Adjustable speed and tension control accommodate various materials and processes.
  • Durability: Robust construction ensures long-lasting performance in industrial settings.
  • Safety: Equipped with essential safety features to protect operators and equipment.
Specifications:
  • Unwinding Capacity: Supports various roll sizes and weights.
  • Speed Control: Variable speed adjustment to match process requirements.
  • Tension Control: Automatic tension regulation for consistent unwinding.
  • Construction Materials: High-strength steel and durable components.
  • Safety Features: Includes guards, emergency stops, and overload protection.
How It Works:
  • Setup: Install the Two Stage Unwinder and load the material rolls onto the unwinding shafts.
  • Operation: Use the control panel to set the desired speed and tension parameters. The machine will begin unwinding the material, automatically splicing new rolls when needed.
  • Monitoring: Continuously monitor the process through the digital displays on the control panel, making adjustments as necessary.
  • Maintenance: Perform regular inspections and maintenance to ensure optimal performance and longevity of the unwinder.

Abhisara International’s Two Stage Unwinder offers a reliable and efficient solution for various industrial unwinding needs, ensuring smooth and continuous operation with advanced tension control and automated splicing capabilities.