Wind Up Accumulators – Abhisara International
Wind Up Accumulators System
System Components:
- Accumulator Units
- Designed to temporarily store and manage material before it is wound onto rolls.
- Ensures a smooth and continuous material flow throughout the winding process.
- Wind Up Rollers
- High-performance rollers that handle the winding of material onto rolls.
- Engineered to maintain consistent tension and prevent slippage.
- Tension Control Unit
- Monitors and adjusts material tension during the winding process.
- Ensures optimal tension to maintain high-quality rolls.
- Proximity Sensors
- Detect material position and movement within the accumulator units.
- Provide real-time feedback for precise tension and flow adjustments.
- Electronic-Pneumatic (E-P) Converter
- Converts electrical signals from the tension control unit into pneumatic pressure.
- Regulates braking force to maintain consistent tension during winding.
- Drive Motors
- Power the wind up rollers, ensuring smooth and controlled winding speeds.
- Adjustable settings for different materials and roll sizes.
- Control Panel
- User interface for monitoring system performance and configuring settings.
- Displays real-time data and allows for manual adjustments if needed.
Operation Process:
- Material Accumulation
- Material is temporarily stored in the accumulator units before winding.
- Ensures a continuous flow and prevents interruptions during the winding process.
- Winding Process
- Material is transferred from the accumulator units to the wind up rollers.
- Rollers wind the material onto rolls, maintaining consistent tension.
- Tension Monitoring
- Proximity sensors continuously monitor material tension and position.
- Data is sent to the tension control unit for real-time adjustments.
- Signal Transmission
- Tension control unit processes sensor data and sends electrical signals to the E-P converter.
- E-P converter adjusts pneumatic pressure to control braking force and maintain tension.
- Real-Time Feedback
- Continuous feedback from sensors ensures accurate tension control and material flow.
- The control panel provides real-time status and operational information.
Features:
- Efficient Material Storage: Accumulator units manage material flow and prevent interruptions during winding.
- High-Performance Wind Up Rollers: Ensure smooth and consistent winding with adjustable speeds.
- Proportional Tension Control: Automatic adjustments based on real-time data for optimal material handling.
- User-Friendly Control Panel: Interface for easy monitoring and configuration of system settings.
- Precise Pneumatic Adjustment: E-P converter regulates braking force to maintain consistent tension.
Benefits of Using the Wind Up Accumulators System:
- Enhanced Material Flow: Ensures continuous and smooth material flow through the winding process.
- Consistent Roll Quality: Maintains optimal tension for high-quality roll formation.
- Reduced Downtime: Automatic tension adjustments and efficient accumulation minimize manual intervention.
- Versatile Application: Suitable for a wide range of materials and winding requirements.
Specifications:
- Maximum Roll Width: Customizable based on customer requirements.
- Accumulator Capacity: Adjustable to handle various material volumes.
- Pneumatic Requirements: 75 PSI (7 kPa)
- Drive Motor Specifications: Adjustable speeds and power settings for different materials and roll sizes.
- Control Panel Features: Includes real-time data display, system status, and configuration options.
- Customizable Specifications: System specifications can be tailored to meet specific customer needs.
How It Works:
- Material Accumulation: Accumulator units store material to ensure continuous flow during winding.
- Winding and Tension Control: Wind up rollers handle material winding with consistent tension managed by the control unit.
- Automatic Adjustments: Tension control unit and E-P converter ensure precise tension control based on real-time data.
Abhisara International’s Wind Up Accumulators System provides efficient material handling and winding, enhancing process performance and product quality while reducing manual intervention in various manufacturing processes.